How to Repair Suzuki Samurai Rear Brakes

Suzuki Samurai utilize drum style rear brakes, which can wear out and require routine maintenance to operate effectively. The drum and shoes are normal replacement items, but taking the time to replace the springs and the wheel cylinder can dramatically improve braking ability. The average backyard mechanic can repair the rear brakes on a Samurai in about an hour.

Instructions

1

Lift the rear wheel of the Samurai by placing the jack head on a frame rail nearby and pumping the lever until the wheel is in the air. Secure the frame rail with a jack stand.

2

Remove the wheel by turning all lug nuts counterclockwise and pulling the wheel free. Set the wheel aside, away from the work area.

3

Remove the drum by sliding it away from the brake assembly. Some models could have keeper screws on the face of the drum, which come out counterclockwise. Inspect the drum surface and the brake components for damage, leaks or excessive wear.

4

Remove the shoes by levering off the long springs from the shoe hooks and then turning the primary spring bolt in the center of each shoe counterclockwise. The shoes will slide off, away from the backing plate.

5

Remove the wheel cylinder by turning the mount screws in the rear counterclockwise and then pulling the piston out of the housing. You can replace the gaskets can reassemble the wheel cylinder. Damaged pistons or cylinders could require complete replacement.

6

Slide new shoes onto the brake assembly and secure the primary spring bolt and long springs (with new units, if necessary). Adjust the adjustment bolt at the bottom, between the shoes, clockwise for minimum play. Replace the drum with a new or resurfaced unit by sliding it over the shoes and securing the keeper bolt.

7

Replace the wheel by turning the lug nuts clockwise, in an alternating pattern. Remove the jack stand and lower the Suzuki. Repeat the entire process on the opposite brake assembly.