How to Replace a Caliper in a Plymouth Neon

Finding replacement parts, like brake calipers, for a Dodge/Plymouth Neon can be hard since the model was discontinued. Check with an expert for complimentary parts, likely from other Chrysler-brand compact cars. Verify that the parts will work before performing such important service on your Neon.

Instructions

Removal

1

Isolate the brake master cylinder to prevent it from draining fluid. Push the brake pedal a little more than an inch downward and hold it in place with a rod or other instrument.

2

Remove the tire and wheel from the car once it is securely raised on the jack. Use the "five-star" pattern to remove the lug nuts, removing the nut across from the one previously removed.

3

Disconnect the brake hose from the caliper by removing the banjo bolt. Toss out the two washers that are with the bolt. Plug the hose to prevent dirt from entering.

4

Remove the two guide pin bots from the caliper. Rotate the top of the caliper away from the rotor and lift it off the adapter.

Installation

5

Lubricate the slide abutments on the adapter, using a good amount of multipurpose lubricant.

6

Lower the caliper and brake shoes carefully over the brake rotor and catch the caliper's bottom edge behind the slide abutment. Rotate the caliper's top end into mounting position on the adapter.

7

Attach and tighten the guide pin bolts, making sure not to cross thread them.

8

Install the brake hose to the caliper. Use a new washer on each side of the hose fitting as the banjo bolt is guided through it.

9

Remove the rod/holding tool on the brake pedal. Bleed the brake system by opening the bleeder valves and holding down on the pedal to remove air. This will require two people.

10

Reconnect the wheel and lower the vehicle. Pump the brake pedal until firm to seat the front brake pads before moving the vehicle, then road test it.