How to Replace Rear Disc Brakes in a Mercury Villager

The Mercury Villager has one of two types of rear braking systems; disc or drum brakes. The rear disc brake system requires tool number W0133-1707931 to replace the brakes. This tool is available at any Mercury dealership. Use this tool and these instructions to replace the rear disc brakes of your Mercury Villager.

Instructions

1

Lift the vehicle from the ground using a car jack. Evenly support the vehicle on all sides to prevent it from falling. Watch for children and animals that may crawl under the car.

2

Remove the wheels from the Villager. Use a torque wrench to loosen the lug nuts. Take off the wheels and set them aside, face up to avoid damage.

3

Disassemble the parking brake and take out the cable bracket bolt. Remove the pin bolts and take off the caliper. Take out the pad springs followed by the brake pads and shims.

4

Wipe the piston and pin holes free of grease, being careful not to spread it to the rotor. Use tool W0133-1707931 to rotate the piston clockwise into the caliper.

5

Grease the area of the mounting support that touches the brake pad using silicone based grease. Replace the pads and shims with the new ones. Reuse the brake springs unless they show signs of damage.

6

Reposition the caliper body in the mounting support. Use a torque wrench to secure the bolts between 28 to 38 ft. lb.

7

Replace the wheels on the Villager and lower it to the ground carefully. Check the brakes for proper functioning.