How to Remove & Reinstall Front Disk Brakes From a 1995 One Ton Chevy Truck

It is no more difficult to install new brake pads on the front of a Chevy one-ton truck than on any other Chevy truck, but the parts are a little bigger. For the one-ton truck, the procedure will take about 45 minutes to complete each wheel. Inspect the brake rotors when you change the pads to be sure they are in good condition. There is no sense putting good brake pads on bad rotors -- the brakes will not be as effective, and the pads will wear prematurely.

Instructions

1

Park the Chevy truck on a level surface, and turn off the engine. Place a set of wheel chocks behind the rear wheels. Pop open the engine compartment, and locate the brake master cylinder at the back of the engine compartment on the driver's side. Siphon 2/3 of the brake fluid from the cylinder using a turkey baster. Place the fluid in the drain pan to recycle later. Raise the truck with an automobile jack. Place a jack stand under the Chevy near the jacking point. Raise it to the frame of the truck. Remove the lug nuts with a lug wrench, and pull the wheel from the truck.

2

Place the brake caliper between the jaws of a c-clamp, front to back, and twist the c-clamp handle until the piston seats itself inside the caliper housing. Remove the retaining pins from the brake caliper using a socket and ratchet. Pull the caliper away from the wheel assembly, and remove the brake pads from it.

3

Insert new brake pads into the caliper. Place the caliper on the mounting bracket, and tighten the pins with the socket and ratchet. Replace the wheel on the truck. Tighten the lug nuts with the lug wrench. Remove the jack stand from under the Chevy. Lower the truck to the ground. Repeat the process on the other wheel.

4

Add fluid to the master cylinder as needed after the brake job is complete. Pump the brakes several times until the pedal is firm.