How to Remove Calipers on a 2001 Ford Expedition

The brake calipers on a 2001 Ford Expedition work in conjunction with the brake rotor and pads to slow the vehicle when the driver presses the brake pedal. Over time the seals inside the caliper can leak, which will result in poor brake performance. In addition, the piston inside the caliper could stick inside the bore, causing the brakes to hang up. Removing the calipers on a 2001 Ford Expedition can be accomplished by the home mechanic. All you need are a few simple tools.

Instructions

Removing the Wheels

1

Open the 2001 Ford Expedition's hood. Unhook the ground cable from the negative battery post by loosening the retaining bolt, using a wrench, then twisting the clamp off the terminal.

2

Siphon the brake fluid from the master cylinder reservoir, using an old turkey baster. Never use the turkey baster for food again.

3

Loosen but do not remove the lug nuts on the Expedition's front wheels, using a lug wrench.

4

Raise the front of the Expedition using an automotive jack. Support with jack stands placed underneath the front frame.

5

Remove the lug nuts you loosened earlier and pull the front wheels off the lug studs, using you hands. Set the wheels and lug nuts out of the way.

Removing the Caliper

6

Position the C-clamp over the brake caliper, with the bottom of the clamp on the inboard side of the caliper and the top of the clamp on the back of the outboard brake pad. Close the clamp to drive the piston into the caliper.

7

Place a waste oil collection pan underneath the brake caliper.

8

Unscrew the banjo bolt that connects the rubber hydraulic line to the brake caliper, using a socket. Pull the line away from the caliper. Be aware that brake fluid may leak out at this point.

9

Unscrew the two bolts that connect the brake caliper to the steering knuckle, using a socket.

10

Lift the caliper up and away from the brake rotor with your hands. Then remove it from the vehicles.